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HEICO Bolt Securing Systems

HEICO-LOCK® Reaction Washers

Wedge lock washers with a gear-shaped rim: tighten M12 to M48 bolts with power tools and no reaction arm, then stay locked.

Overview

Bolts of M24 (1″) and above need so much torque that electric, pneumatic or hydraulic torque tools are used. Normally the tool reacts against a reaction arm braced on a neighbouring nut or part, which is a real safety risk: crushed fingers, a slipping tool, damaged coatings and bent parts.

HEICO-LOCK® Reaction Washers remove the reaction arm. The lower washer has a gear-shaped outer contour. A HEICO dual socket grips this contour with its outer part while the inner socket turns the nut or bolt head, so the tool reacts against the washer itself. Torque goes in purely axially, with no bending moment on the bolt, and one technician can do the job.

After tightening, the pair works as a normal HEICO-LOCK® wedge lock washer and protects the joint against self-loosening from vibration and dynamic loads. The pairs are pre-glued, and the low scatter of friction gives accurate preload.

For through-bolts, fit a HEICO-ONE® Safety Washer on the passive side so the nut does not turn and no second person or counter-holding wrench is needed. We can supply matching dual sockets with adapters for common torque-tool brands.

Specifications

BrandHEICO-LOCK®
SizesM12 to M48; ½″ to 1⅞″
MaterialC45E (1.1191), black zinc flake coating (flZnnc)
Hardness485 ± 25 HV0.3
Corrosion resistanceMin. 1,000 h neutral salt spray (ISO 9227)
Bolt classesUp to 12.9 (nuts up to class 12)
CertificationWedge locking certified to DIN 25201
ToolingHEICO dual socket engaging the gear rim, with adapters for common tools
ToolsElectric, pneumatic and hydraulic torque tools
SupplyPre-glued pairs; box qty 10–100
Special sizes / materialsOn request
Supplied byKantilal & Brothers, authorised HEICO distributor

Sizes and item numbers (21 sizes)

MUNCSteel Item No.Inner Ø (mm)Outer Ø (mm)Box qty (pairs)
M12—HLRW-1213.025.0100
—1/2″HLRW-1/2″13.528.5100
M14—HLRW-1415.228.3100
—9/16″HLRW-9/16″15.230.850
M16—HLRW-1617.030.950
—5/8″HLRW-5/8″17.036.950
M18—HLRW-1819.536.450
—3/4″HLRW-3/4″20.040.550
M20—HLRW-2021.436.950
M22—HLRW-2223.040.525
—7/8″HLRW-7/8″23.447.225
M24—HLRW-2425.347.225
—1″HLRW-1″27.952.325
M27—HLRW-2728.452.125
M301 1/8″HLRW-3031.458.525
M331 1/4″HLRW-3334.462.320
M361 3/8″HLRW-3637.469.520
M391 1/2″HLRW-3940.474.320
M42—HLRW-4243.280.610
M451 3/4″HLRW-4546.285.110
M481 7/8″HLRW-4849.691.710

Carbon steel 1.1191 (C45E) with black zinc flake coating. Non-standard sizes and special materials on request.

In use

Reaction washers on a flange joint with a power tool
Dual socket on the gear rim: the tool reacts against the washer, so no reaction arm is needed.

Images © HEICO Befestigungstechnik GmbH, used by Kantilal & Brothers as authorised HEICO distributor.

Key features

  • No reaction arm or counter-support
  • Safer for operators: no pinch points
  • No damage to coatings or adjacent parts
  • Purely axial torque, no bending moment
  • Locks the joint after tightening
  • Accurate preload from low friction scatter
  • One-person assembly

Applications

(Petro)chemical plantsWind and renewable energyPower generationHeavy industry and plant constructionSteel structures with many large bolts

Need a size, grade or finish not listed? We also make special and non-standard parts to drawing. Ask us →

Need a size, grade or finish?